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A long range FM Transmitter circuit

A long range FM Transmitter circuit

Many electronics enthusiast love transmitters. It is very hard to imagine that a hobbyist in his lifetime has never tried to build a transmitter. Remember your childhood when you were fascinated about building a small, one transistor based medium-wave transmitter. And how thrilling it was to hear the voice or song played back to your neighbour’s radio set few hundred feet away.

When I was a school-going student, this ‘transmitter’ bug bite me and I tried my best to build a medium wave transmitter using just a single transistor, and the MW antenna coil with the ferrite rod, as the oscillator part, and just a stick antenna to radiate the signal. It was giving very good sound, but the transistor was getting too hot despite using a heat sink.

So, what I did, is very funny. I put few droplets of water on the transistor and it kept evaporating. And I kept putting drops after drops to keep running the transmitter and tried to mimic a local radio station.

To my amazement, one of my neighbour picked up the signal. And it was a ‘Joy’ moment for me in my life – it felt like one of the biggest achievement in my life. And indeed it is. I still remember it vividly.

Then comes the FM transmitter era. To broadcast to more and more of my neighbours, I started hunting for many long range FM transmitter circuit. And as time passes on, I built myself several. One of such circuit is still on Tripod website. Internet was at its infancy stage back then, Google, Facebook etc. were not popular. And free sites like ‘Tripod’ allowed common internet users to build a free page. (And they all were non-existent when I built that medium-wave transmitter).

That was around 1998 when I already have built several FM transmitters. Just two years before this website was born. Yes, this website, Electronics Infoline, you are in right now, is 15 years old at the time of this writing in 2015. At that time, our company ‘Radio Communication Lab’ was new. So, I myself developed a transmitter circuit for my company and put the complete details on ‘Tripod’ webpage.

This is a long range fm transmitter circuit. This transmitter uses four transistors and a BALUN transformer (Balanced to Unbalanced Transformer) to use with a dipole antenna, instead of commonly used Ground Plane antenna. Exactly like old days television receiver set that used a yagi antenna, a booster, and a flat feeder cable. See the circuit below. This transmitter will really work if you construct it carefully and follow all the information honestly.

2kmtx_ckt

Here is the specification of the transmitter:

1. No. of stage: 4

2. Frequency of operation: About 100MHz

3. Antenna type: Folded 300 ohms dipole.

4. Range obtained in free space: Up to 4km with dipole antenna 30 feet above ground level. More range with yagi antenna.

This was made to give it a little directional bias, and indeed, it transmitted very directionally, boosting its range to several kilometers in free space.

Our intention, as a small startup company, to sell this as a finished kit, or do-it-yourself kit. In those days, people were tending to copy any transmitter design and claim as their own. So, we made a tricky decision. In the PCB, I changed the dimension of the three coils so that they mimic something like our company name ‘RCL’.  See the PCB design below:

 

2kmtx_pcb

 

This actual design was made using a very early version of ‘Protel‘, called ‘Protel 99SE’. I designed this on a 486 desktop having just 4MB RAM and a 256KB video RAM. Today when I see this, I find myself that, to create brilliant things, we may always not need the latest gadgets and software.

Because, this first design, and all subsequent improvement of this version (that I designed on the same computer using same software), was best-seller for our company back then.

So after selling many thousand units across the globe, I decided to offer this for free to the internet community and posted that to ‘Tripod’.

 

Brief Description:

The transmitter is built on a Printed Circuit Board. This board uses track inductor for L1, L2 and part of L3. The section built around Q1 is the oscillator section. Oscillation frequency is determined by L1, C4 & C5 which forms the tank. Actually C5 is the feedback capacitor. This is required to sustain oscillation. This also influence the operation of tank formed by L1 & C4. Modulation is directly applied to the base of Q1 via C2. A microphone is connected here to serve this purpose. You can alternately feed direct audio here after disconnecting the microphone biasing resistor R1. Q2, Q3 & Q4 gradually raises the output power up to the desired level.

As most of the inductors are PCB etched, there is practically very little frequency drift provided you use a highly regulated and ripple free power supply.

RF output from the transmitter is taken from the junction of C11 & C12. This is unbalanced output of around 75 ohms impedance. But a folded dipole is a balanced type antenna of around 300 ohms impedance. So we need to use a ‘BALanced to UNbalanced transformer’ or ‘BALUN’. A 1:4 type BALUN is employed here for this purpose. Antenna connection is taken from this BALUN via a 300 ohms flat parallel feeder cable commonly used in television to receive terrestrial broadcast. No coaxial is used to feed antenna. This saves cost. Also a parallel feeder cable provides much less signal loss compared to a coaxial.

 

In the next page, we will see Design of BALUN, PCB Design Details and Detailed Parts List.

 

Next-page-click-here

 

[nextpage title=”Design of BALUN”]

Design of BALUN:

balun

 

The BALUN is made using a two-hole binocular ferrite bead as shown above. You need to use parallel insulated twin wire to construct this. This wire is commonly used to wind TV BALUN transformer. If you want to get rid of this, then buy a ready-made TV BALUN that is generally used at the back of your television set for interfacing with feeder wire.

Bal_cir

If you prefer to build this yourself, the circuit diagram is given above. You need to carefully construct it keeping in mind about the ‘sense’ & ‘direction’ of turns. See there are four coils. Two coils in the upper section, which are red and blue, required to be wound on left side of the BALUN and the remaining two (blue & red) in the lower half to be wound on right side. Connection marked ‘A’ and ‘B’ at the left side of the circuit is required to be connected to the PCB at the shown point. As dipole antenna is balanced type, so you need not to worry about its connection.

 

PCB design details

The transmitter is built on a single-sided PCB. See the PCB drawing once again.

 

2kmtx_pcb

 

As mentioned earlier, this PCB has a number of etched inductors. For this reason, you need to very carefully construct the PCB as shown in the picture above.

The above drawing is the copper side and below shown is the component mounting plan.

 

2kmtx_lgd

 

In the copper side view, you can see that there are three track etched inductors that resembles ‘RCL’ Every corner and track width/length are calculated and then they are drawn so that each ‘RCL’ section becomes an inductor of required value. Never play with this; otherwise optimum result could not be achieved.

You need to use a laser printer or a high-quality printer to get a printout of the drawings. First, save the picture to disk. Now try to print it from such a software which permits you to control print size. ‘Paint Shop Pro’ is such a software. Of course, you can use any other software. Print the drawing so that copper side drawing is exactly 59mm X 59mm. Few trial will give you the perfect print. Now construct the PCB using ‘Photo-etching’ method so that all the tracks becomes exactly same as you are now seeing. Now drill the PCB carefully. The PCB is now ready to populate.

Start population according to the component mounting plan. You can also get a true size copy of this plan printed and glued to the PCB. This will help you work fast.Part of L3 is required to be constructed. This is described in parts list.

Please note that in the picture of the transmitter kit, capacitor C1 & C10 are not mounted by mistake and the kit is filmed. Please add these two capacitors. Try to keep all component leads as short as possible.

 

Detailed Parts List:

Believe it or not, a 2N2369 from Philips, used in the final power amplifier section, can give this much of range.

 

RESISTORS

R1 – 22K

R2 – 100K

R3, R7, R9 – 1K

R4, R8 – 100E

R5 – 390E

R6 – 330E

R10 – 15E

R11 – 10K

 

CAPACITORS

C1, C3, C10 – 1n

C2 – 100n

C4,C8,C9 – 47pF

C5, C11 – 10pF

C6 – 100uF/25V Electrolytic

C7 – 100pF

C12 – 3pF

 

TRANSISTORS

Q1, Q2, Q3 – BC548

Q4 – PN2369 (Plastic casing) or 2N2369 (Metal casing)

 

MISC.

L3 – 7 turns, 22SWG wire, 3mm ID, Close wound, Air core.

Two hole binocular BALUN core, BALUN wire, 300 ohms TV feeder wire,

JP1 to JP5 – All jumper wires.

 

This completes the Project.

 

You may also see the original Tripod Article here (opens in a new window or tab).

The original article has a link for full antenna construction and tuning details at the bottom. Unfortunately, that link is broken now. So, I am planning to write a fresh article for those, who really want to construct this transmitter. So please comment below, share this, so that we can get enough encouragement to write about the antenna details in a next article.

And Click Here to browse for more FM Transmitter circuits from our website. We have more than 70 of them listed from around the world.

 

RC2546T

 

Above shown is another simple FM Transmitter, RC2546T, that is the successor of first design. This is a much improved and commercial version that we have designed using SMD parts.

In a future article, we also intend to publish complete know-how of this transmitter including an external antenna design that you will again be able to use with both the transmitter.

Thank you very much for reading this article. In the meantime, feel free to browse our collection of FM Transmitter below.

 

Click Here to browse for more FM Transmitter circuit from our website. We have more than 70 listed from around the world.

 

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