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Analysis, operation, and modification of a switchmode power supply (SMPS) for variable output voltage

Analysis, operation, and modification of a switchmode power supply (SMPS) for variable output vo ...

Lindsay Wilson did a teardown/modification of a Chinese SMPS to allow an adjustable output voltage:

I’m currently working on a product which uses a size 2430 “hobby” brushless motor and 25A electronic speed controller (ESC). In its “intended” use, the controller runs from two lithium-ion batteries with a total voltage of around 7.4V, but I want to run it from a mains-derived power supply instead. However, there are no off-the-shelf supplies available with that output voltage.
Fortunately, there is no shortage of inexpensive Chinese switchmode supplies with standard outputs of 5,12,24V etc. Most (all?) of these have the ability to adjust the output voltage slightly, by around ±10%. I reckoned that it should be possible to modify such a supply to provide a fully-adjustable output voltage which could be set to the desired 7.4V. This is by no means a novel idea – many people have modified supplies (a common mod is to increase the output to 13.8V, for ham radio use) – but I haven’t seen a good operational analysis of these supplies, so it’s a good excuse to do some detective work and figure out what makes them tick.

Full details at Imajeenyus homepage.

Check out the video after the break.

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